I purchased the kit as a"flat" and unflanged kit.
This how I machined the boiler tube to length.
This is to form the legs of the fire box. If the legs are cut unequaly, you will only have to make an extension for one side.
They are machined together. Boring these holes on the lathe creates a much cleaner hole than drilling and reaming to size.
Technical data for the torch.
Here is everything included in the torch kit.
Another view down the boiler barrel. Note the unequal legs of the fire box.
The left leg of the fire box will have the extension. The form ensures a proper shape.
Here are the two legs of the fire box trimmed up to length and to shape.
This because the locomotive has been re-gauged from 5" to 4-3/4".
Unfinished backhead in place.
This large hole will be for the inner dome bushing.
Here's the side of the fire box with the extension. The extension will be attached with a simple plate. The screws are to hold things together while it is soldered. Also, the position of the stays are layed out and the hole for the blow down bushing is already bored.
Holes for the throat plate are drilled.
There would not be room for the extension plate below the running board. The boiler fits very closely, but, does not touch the frames.
The double flanged throat plate has been silver soldered. A few bronze screws held things together while silver soldering.
Here's the inside of the double flanged throat plate for examination of the joint.
The fore and aft plates of the fire box are being fitted.
Here you can see the tube sheet of the fire box.
Here's foundation ring before it is fitted. It's just rough sawed here.
Here's a view of the fire box from the bottom.
Part of the foundation ring is in place.